Optical Profile Ground Parts
- Main Process: PG Optical Profile Grinding
- Materials: SUJ2, SKH51, Tungsten Carbide (WC), Custom Tool Steels
- Additional Processes: CNC Machining, Surface Grinding, EDM Where Applicable
- Product Types: Profile Inserts, Forming Punches, Precision Blades, Custom Ground Parts
- Profile Geometry: According to Drawing
- Corner Radii: Custom
- Angles & Contours: According to Drawing
- Dimensional Tolerance: According to Drawing
- Surface Roughness: According to Drawing
- Hardness: Based on Material and Heat Treatment
- Inspection: Optical Profile Measurement, CMM for Applicable Features
- Drawing Formats: 2D DWG / 3D STEP
- Production: Prototypes and Production Quantities
- Applications: Precision Stamping Dies, Connector Tooling, Semiconductor Tooling, Mold Inserts
- PG Optical Profile Grinding: Optical projection assists in controlling complex punch profiles, small radii, angles, and fine contour details.
- Complex Contour Machining: Suitable for irregular profiles, stepped shapes, narrow sections, and difficult-to-machine tooling features.
- Accurate Profile Positioning: Careful datum setup helps maintain the relationship between the working contour and locating surfaces.
- Fine Corner Radius Control: Grinding wheel dressing and controlled grinding passes allow small radii and profile transitions to be finished according to drawings.
- Hardened Material Grinding: PG grinding is suitable for hardened tool steels and selected tungsten carbide components.
- Cutting Edge Quality: Controlled grinding conditions help reduce edge chipping, unwanted grinding marks, and profile distortion.
- Custom Manufacturing: We support non-standard optical profile ground parts based on customer 2D DWG or 3D STEP drawings.
