Weatherproof Electrical Junction Box
Our weatherproof metal outlet boxes et Steel City electrical boxes are built to handle harsh outdoor conditions, fully compliant with NEC code junction box standards. With durable materials, PU seals, and support for J box connectors, they ensure safe, long-lasting performance in any environment. Whether you're installing an underground electrical junction box or a ceiling fan junction box in a patio ceiling, we offer reliable solutions that meet strict safety standards.
Our junction boxes are available in a variety of materials, including:
Plastic (PVC): Lightweight and non-corrosive, ideal for residential use and general outdoor wiring (PVC junction box).
Aluminum: Offers excellent durability with a lower weight compared to steel. Suitable for wall-mounted or pole-mounted applications.
Steel: Heavy-duty protection for high-impact or industrial environments (metal junction box).
Choose from models with hinged covers, pre-installed knockouts, wall-mount brackets, or extension-ready designs (junction box extension). Regardless of the setup, our exterior junction box are designed for easy access and secure closure.
Dunction Box Description
Category | Détails |
Matériau | - Enclosure: ABS (Options: PC) |
- Cover (Grey): ABS (Options: PC) | |
- Cover (Transparent): Polycarbonate | |
- Waterproof Ring: PU | |
- Cover Screws: POM | |
- Mounting Plate Nuts: Copper | |
Protection Rating | - IP Rating (IEC 60529): IP66 |
- NEMA Rating: NEMA 4X | |
Impact Resistance | IK08 |
Certifications | CE, RoHS |
Ambient Temperature | - Short time: -40°C ~ +100°C |
- Continuous: -40°C ~ +80°C | |
Standard Components | Box bottom, Box cover, Cover screws |
Optional Accessories | - Stainless steel cover screws |
- Plastic wall mounting bracket | |
- Stainless steel wall mounting bracket | |
- Rubber grommet for cover | |
- Increase middle frame | |
- Inner door | |
- Honeycomb plastic mounting plate | |
Applications | Airport, subway station, pushbutton box, terminal box, signal box, relays box, sensor box, communication junction box, etc. |
At Hofengfab, we prioritize safety, performance, and compliance. Our boxes are designed and tested to meet international standards such as CE, RoHS, and IP66/IP67. You can trust our outdoor junction boxes to deliver dependable protection while simplifying installation.
Wire Connection Requirements in Junction Boxes
Proper wiring inside a junction box is essential to ensure electrical safety, performance, and compliance with regulations such as the NEC (NFPA 70). Below are the key requirements to follow:
✅ 1. Box Fill Capacity
NEC Article 314.16 dictates how many conductors a box can legally contain.
Overfilling can cause overheating or short circuits.
Use box size calculators or consult the manufacturer’s volume rating (in cubic inches or cm³).
✅ 2. Secure Wire Entry
Wires must enter the box through listed cable clamps or conduit fittings.
Entry points should be strain-relieved to prevent movement that may loosen connections.
For outdoor or waterproof boxes, use IP-rated glands or sealed connectors.
✅ 3. Minimum Conductor Length
NEC requires at least 6 inches (15 cm) of free conductor inside the box.
At least 3 inches (7.5 cm) must extend past the front of the box.
✅ 4. Proper Wire Connections
Use approved connectors such as:
Twist-on wire nuts
Push-in (lever) J-box connectors
Crimp or terminal blocks (for industrial use)
Match wire gauge to connector type and rating.
All splices must be fully enclosed inside the junction box.
✅ 5. Grounding Requirements
All ground wires (bare copper or green) must be bonded together.
If the box is metal, it must be grounded using a ground screw or clip.
Use grounding pigtails if needed for attached devices (e.g., outlets, switches).
✅ 6. Box Accessibility
Junction boxes must remain accessible; they cannot be buried behind walls, ceilings, or floors.
Covers must be attached and labeled if concealed inside drop ceilings or similar enclosures.
✅ 7. Compatible Materials
Wire insulation must match the environment:
THHN/THWN for dry or conduit use
UF for underground
Outdoor installations must use weather-resistant wiring and connectors
For metal outlet boxes or Steel City electrical boxes, avoid direct contact between dissimilar metals (e.g., copper and aluminum) without an approved anti-oxidizing compound.
🛡️ Safety Standards & Approvals
Ensure your junction box and connectors comply with:
NEC Code (NFPA 70)
UL or ETL Listings
RoHS / CE Certifications (for export markets)
IP66/IP67 or NEMA 4X for outdoor use
Why Choose Hofengfab?
With years of experience in enclosure manufacturing, we understand what professionals need—durable materials, fast lead times, flexible customization, and expert support. Whether you're an electrician, project manager, or OEM buyer, Hofengfab is your one-stop destination for reliable outdoor electrical box solutions.
Ready to upgrade your installation?
Explore our collection of waterproof outdoor electrical boxes, weatherproof junction boxes, and metal junction boxes—all in stock and ready to ship. For custom sizes or bulk orders, contact us today.