Turn Your Ideas Into High-Quality Products
HOFeng Can Mold Any Thermoplastic.Cost-Effective Injection Molding Services For Your Custom Products And Parts.
Over 15 Years of Experience in Custom Product Manufacturing by following ISO Standards
- Prototype Tool In Soon As 10 Days
- Production Tool In As Soon As 2 Weeks
- ISO 9001:2015 | Critical To Quality Inspections
- Please Reach Out With Your Specific Resin Needs.
what is injection molding?
Injection molding is a molding method that combines injection and molding, also known as injection molding. The general injection molding method is to place polymer component granules or powders into the barrel of an injection molding machine, where they undergo heating, compression, shearing, mixing, and conveying processes. Then, with the help of a plunger or screw, pressure is applied to the melted polymer melt. The high temperature melt is then injected into a pre-closed low temperature mold cavity through the nozzle in front of the barrel and the mold's gating system. After cooling and solidifying, the mold can be opened, the product can be ejected, and plastic products with certain geometric shapes and precision can be obtained.Injection molding is used to create many things such as electronic housings, containers, bottle caps, automotive interiors, combs, and most other plastic products available today.
Injection molding applications
Plastic injection parts have high output and wide application. This is because plastic parts have some practical value compared to metal parts. Plastics are widely used as engineering structural components, such as housings, frames, and bases for electronic instruments, automotive, household appliances, and communication equipment are used to protect, enhance and build a huge range of products. The process is known for its capabilities for speed, precision, and efficiency and has become one of the most popular manufacturing services for the production of plastic parts.
後処理および仕上げのオプション
Surface treatment in injection molding refers to the process of applying a specific treatment or coating to the surface of a machined part, such as painting or hot-swap inserts.
Inserts.Pad Printing.Painting.Silk screening.Ultrasonic welding.Laser engraving.UV coating.Heat staking.Hot stamping.Post-mold machining
Plastic injection Molding Capabilities
Our Injection molding machine：
High speed injection molding machine
PVC special injection molding machine
PET special injection molding machine
Double Color Injection Molding Machine
We are capable of preserving a machining allowance of +/- 0.003 inches (0.08mm), while also incorporating a resin tolerance that falls within a range greater than, yet never less than, +/- 0.002 inches per inch (0.002mm per mm).
To address this issue, we utilize advanced machining techniques and precision equipment to ensure that our tolerances are met with utmost accuracy. The +/- 0.003 inch (0.08mm) machining tolerance ensures that the finished product meets the required specifications, while the included resin tolerance of +/- 0.002 inches per inch (0.002mm per mm) allows for a degree of flexibility in the material itself.
By maintaining these tight tolerances, we are able to deliver high-quality products that meet the demands of our customers. Whether it's for industrial applications or precision manufacturing, We strive to exceed expectations and deliver exceptional results.
Plastic Injection Molding Materials
Property:
lmpact resistant
Wear-resistant
Dimensional stability
Chemical resistance
Rubber like
Cost-efficient
Cosmetic
Materials:
ABS,PMMA, PVC,PE, PC
POM, PEEK, UHMW
ABS,PBT, HIPS,PPS
PEEK, PP, PBT, PE, LDPE, PA
TPU, TPE, Silicone
PP, HDPE, LDPE
ABS,PC,HIPS
Maximum Dimensions：
Size：480mm x 751mm
Volume：966.837 cu.mm
Depth：101mm from parting line
Projected Mold Area：112,903 sq. mm
その他の製造能力
当社は、3Dプリント、CNC加工、真空鋳造、射出成形、板金加工を専門としており、多種多様な素材や表面仕上げをご提供しています。.
CNC加工
当社では、ミル・ターン複合加工センター、標準3軸、連続5軸、3+2軸フライス盤、穴あけ加工、および後処理を備えており、50種類以上の金属・プラスチック素材に対応し、15種類以上の表面仕上げが可能です。 公差は±0.0000394インチ（0.001mm）まで対応可能です。
射出成形サービス
HOFengでは、あらゆる熱可塑性樹脂の成形が可能です。お客様のカスタム製品や部品向けに、コストパフォーマンスに優れた射出成形サービスを提供しています。試作金型は最短10日、量産金型は最短2週間で完成。ISO 9001:2015認証取得 | 品質に不可欠な検査を実施
3Dプリントサービス
HOFengの3Dプリントサービスは、あらゆる用途に対応する30種類以上の素材を取り扱う積層造形生産拠点です。当社は、お客様のあらゆる要件を満たす産業用グレードの3Dプリントサービスを提供する専門家です。.
ウレタン鋳造サービス
部品の迅速な試作・生産を実現し、最短10日で納品可能です。すべての部品に対して100%検査を実施しています。ISO 9001認証を取得しており、すべてのロットで高品質な製品をお届けします。当社は、お客様の製品開発におけるポリウレタン素材のエキスパートです。
Injection Molding FAQs
If you have aInjection Molding ready to commence, we are here to assist you from start to finish. With our extensive range of optional post-processing services and rigorous quality assurance measures implemented by our dedicated QC department, you can rest assured that you will receive products that meet your expectations.
Simply send us your 3D CAD files, and our team will provide you with a free quote. Our experienced model engineers will perform a thorough design for manufacturability (DFM) analysis on your design, ensuring that the final product not only meets your quality standards but also fits within your budget constraints.
How quickly can I get my parts?
Quality parts less than 800pcs can be made in as fast as one week if you provide complete 2D and 3D CAD models. More complex parts requiring other special features will take longer.
What considerations should be made when designing parts for CNC machining?
Designers should consider factors such as tool access, material selection, tolerances, and surface finishes when designing parts for CNC machining.
How long does a CNC machining process typically take?
The duration of a CNC machining process depends on factors such as the complexity of the part, the material being used, and the desired tolerances. It can range from minutes to hours.
What certifications or industry standards do you adhere to in your CNC machining processes?
HOFeng is ISO 9001 certified, ISO 13485 compliant.
What tolerances can your CNC machines achieve?
Our machines are capable of tolerances as tight as +/- 0.0002 inches.
how much does injection molding cost？
The calculation of injection molding costs involves multiple factors, including product design, raw material costs, labor costs, equipment depreciation, etc.
Product design: Complexity, size, shape and other factors will affect the cost of injection molding. Some complex products may require special molds and processing techniques, and the cost will increase accordingly.
Raw material costs: Different types of plastic raw materials have different prices, and are also affected by factors such as market supply and demand. Raw materials account for a considerable proportion of injection molding costs.
Mold cost: Injection molding requires the use of specially customized molds. The design, manufacturing and maintenance costs of the mold will affect the cost.
Labor cost: Operating the injection molding machine and subsequent processing requires manual participation. Labor cost is a part of the injection molding cost that cannot be ignored.
Energy consumption: Injection molding machines consume a large amount of energy such as electricity and compressed air. Energy costs are also an important part of injection molding costs.