Wujudkan Ide-Ide Anda Menjadi Produk Berkualitas Tinggi
HOFeng Can Mold Any Thermoplastic.Cost-Effective Injection Molding Services For Your Custom Products And Parts.
Pengalaman Lebih dari 15 Tahun dalam Pembuatan Produk Sesuai Pesanan dengan Mematuhi Standar ISO
- Prototype Tool In Soon As 10 Days
- Production Tool In As Soon As 2 Weeks
- ISO 9001:2015 | Critical To Quality Inspections
- Please Reach Out With Your Specific Resin Needs.
what is injection molding?
Injection molding is a molding method that combines injection and molding, also known as injection molding. The general injection molding method is to place polymer component granules or powders into the barrel of an injection molding machine, where they undergo heating, compression, shearing, mixing, and conveying processes. Then, with the help of a plunger or screw, pressure is applied to the melted polymer melt. The high temperature melt is then injected into a pre-closed low temperature mold cavity through the nozzle in front of the barrel and the mold's gating system. After cooling and solidifying, the mold can be opened, the product can be ejected, and plastic products with certain geometric shapes and precision can be obtained.Injection molding is used to create many things such as electronic housings, containers, bottle caps, automotive interiors, combs, and most other plastic products available today.
Injection molding applications
Plastic injection parts have high output and wide application. This is because plastic parts have some practical value compared to metal parts. Plastics are widely used as engineering structural components, such as housings, frames, and bases for electronic instruments, automotive, household appliances, and communication equipment are used to protect, enhance and build a huge range of products. The process is known for its capabilities for speed, precision, and efficiency and has become one of the most popular manufacturing services for the production of plastic parts.
Opsi Pasca-Pemrosesan & Penyelesaian
Surface treatment in injection molding refers to the process of applying a specific treatment or coating to the surface of a machined part, such as painting or hot-swap inserts.
Inserts.Pad Printing.Painting.Silk screening.Ultrasonic welding.Laser engraving.UV coating.Heat staking.Hot stamping.Post-mold machining
Plastic injection Molding Capabilities
Our Injection molding machine：
High speed injection molding machine
PVC special injection molding machine
PET special injection molding machine
Double Color Injection Molding Machine
We are capable of preserving a machining allowance of +/- 0.003 inches (0.08mm), while also incorporating a resin tolerance that falls within a range greater than, yet never less than, +/- 0.002 inches per inch (0.002mm per mm).
To address this issue, we utilize advanced machining techniques and precision equipment to ensure that our tolerances are met with utmost accuracy. The +/- 0.003 inch (0.08mm) machining tolerance ensures that the finished product meets the required specifications, while the included resin tolerance of +/- 0.002 inches per inch (0.002mm per mm) allows for a degree of flexibility in the material itself.
By maintaining these tight tolerances, we are able to deliver high-quality products that meet the demands of our customers. Whether it's for industrial applications or precision manufacturing, We strive to exceed expectations and deliver exceptional results.
Plastic Injection Molding Materials
Property:
lmpact resistant
Wear-resistant
Dimensional stability
Chemical resistance
Rubber like
Cost-efficient
Cosmetic
Materials:
ABS,PMMA, PVC,PE, PC
POM, PEEK, UHMW
ABS,PBT, HIPS,PPS
PEEK, PP, PBT, PE, LDPE, PA
TPU, TPE, Silicone
PP, HDPE, LDPE
ABS,PC,HIPS
Maximum Dimensions：
Size：480mm x 751mm
Volume：966.837 cu.mm
Depth：101mm from parting line
Projected Mold Area：112,903 sq. mm
Kemampuan Manufaktur Kami yang Lainnya
Kami mengkhususkan diri dalam pencetakan 3D, pemesinan CNC, pengecoran vakum, pencetakan injeksi, dan fabrikasi lembaran logam, serta menawarkan beragam bahan dan pilihan finishing permukaan.
Pemesinan CNC
Kami memiliki pusat pemesinan komposit Mill-turn, mesin frais 3-sumbu standar, mesin frais 5-sumbu kontinu, mesin frais 3+2-sumbu, serta layanan pengeboran dan pasca-pengolahan yang menggunakan lebih dari 50 jenis logam dan plastik berbeda, tersedia dalam lebih dari 15 jenis finishing permukaan. Toleransi hingga ±0,0000394 inci (0,001 mm)
Layanan Pencetakan Injeksi
HOFeng mampu mencetak berbagai jenis termoplastik. Layanan pencetakan injeksi yang hemat biaya untuk produk dan komponen khusus Anda. Alat Prototipe Siap dalam Waktu 10 Hari, Alat Produksi Siap dalam Waktu 2 Minggu, ISO 9001:2015 | Pemeriksaan Kritis Terhadap Kualitas
Layanan Pencetakan 3D
Layanan Pencetakan 3D HOFeng adalah pusat produksi manufaktur aditif Anda yang menyediakan lebih dari 30 jenis bahan untuk berbagai aplikasi. Layanan pencetakan 3D ini disediakan oleh para ahli pencetakan 3D yang siap memenuhi semua kebutuhan Anda dengan kualitas tingkat industri.
Layanan Pengecoran Uretan
Kami menyediakan layanan pembuatan prototipe dan produksi komponen secara cepat, dengan waktu penyelesaian mulai dari 10 hari, serta pemeriksaan 100% untuk setiap komponen. Sebagai perusahaan bersertifikasi ISO 9001, kami menjamin kualitas terbaik pada setiap batch produksi. Kami adalah para ahli bahan poliuretan dalam pengembangan produk Anda.
Injection Molding FAQs
If you have aInjection Molding ready to commence, we are here to assist you from start to finish. With our extensive range of optional post-processing services and rigorous quality assurance measures implemented by our dedicated QC department, you can rest assured that you will receive products that meet your expectations.
Cukup kirimkan berkas CAD 3D Anda kepada kami, dan tim kami akan memberikan penawaran harga gratis kepada Anda. Para insinyur model berpengalaman kami akan melakukan analisis kelayakan produksi (DFM) secara menyeluruh terhadap desain Anda, untuk memastikan bahwa produk akhir tidak hanya memenuhi standar kualitas Anda, tetapi juga sesuai dengan batasan anggaran Anda.
Seberapa cepat saya bisa mendapatkan suku cadang saya?
Komponen berkualitas dengan jumlah kurang dari 800 buah dapat diproduksi dalam waktu sesingkat satu minggu jika Anda menyediakan model CAD 2D dan 3D yang lengkap. Komponen yang lebih kompleks dan memerlukan fitur khusus lainnya akan membutuhkan waktu lebih lama.
Hal-hal apa saja yang perlu diperhatikan saat merancang komponen untuk pemesinan CNC?
Para perancang sebaiknya mempertimbangkan faktor-faktor seperti akses terhadap peralatan, pemilihan bahan, toleransi, dan hasil akhir permukaan saat merancang komponen untuk pemesinan CNC.
Berapa lama biasanya proses pemesinan CNC berlangsung?
Lamanya proses pemesinan CNC bergantung pada faktor-faktor seperti tingkat kerumitan komponen, bahan yang digunakan, dan toleransi yang diinginkan. Lamanya proses tersebut bisa berkisar antara beberapa menit hingga beberapa jam.
Sertifikasi atau standar industri apa saja yang Anda terapkan dalam proses pemesinan CNC Anda?
HOFeng telah memperoleh sertifikasi ISO 9001 dan memenuhi persyaratan ISO 13485.
Toleransi apa saja yang dapat dicapai oleh mesin CNC Anda?
Mesin-mesin kami mampu mencapai toleransi yang sangat ketat, yaitu +/- 0,0002 inci.
how much does injection molding cost？
The calculation of injection molding costs involves multiple factors, including product design, raw material costs, labor costs, equipment depreciation, etc.
Product design: Complexity, size, shape and other factors will affect the cost of injection molding. Some complex products may require special molds and processing techniques, and the cost will increase accordingly.
Raw material costs: Different types of plastic raw materials have different prices, and are also affected by factors such as market supply and demand. Raw materials account for a considerable proportion of injection molding costs.
Mold cost: Injection molding requires the use of specially customized molds. The design, manufacturing and maintenance costs of the mold will affect the cost.
Labor cost: Operating the injection molding machine and subsequent processing requires manual participation. Labor cost is a part of the injection molding cost that cannot be ignored.
Energy consumption: Injection molding machines consume a large amount of energy such as electricity and compressed air. Energy costs are also an important part of injection molding costs.