في شنتشن هوفنغفاب, we specialize in providing durable and high-performance PC-ABS injection-moulded enclosures that meet the diverse needs of modern electronics and industrial applications. Whether you need a reliable solution for outdoor equipment, electronics housing, or environments requiring high protection against dust and water, our enclosures are designed to offer optimal IP65, IP66و IP67 ratings. This ensures the perfect balance of strength, flexibilityو customization
1. Tooling and Injection Moulding
Injection moulding is one of the most cost-effective and efficient methods for producing large quantities of complex parts. For our PC-ABS enclosures, we offer custom tooling to create the moulds specifically tailored to your design. The process ensures high accuracy, repeatability, and consistency, making it an ideal choice for production runs.
2. Minimum Order Quantity (MOQ)
We understand the need for flexibility in production. Our minimum order quantity (MOQ) for PC-ABS injection-moulded enclosures starts at 1000 units, perfect for companies looking to scale production for small to medium-sized batches without compromising on quality or cost-efficiency.
3. Lead Times
إن lead time for tooling و production varies depending on the complexity of the design and the quantity ordered. Typically, we offer the following timelines:
- Tooling production: 20-30 working days
- Injection moulding production: 15-20 working days after tooling completion
These times may vary, and we will provide a more precise timeline based on your specific requirements.
4. Material Options: PC-ABS
PC-ABS is a blend of polycarbonate (PC) و acrylonitrile butadiene styrene (ABS), offering an excellent combination of impact resistance, thermal stabilityو chemical resistance. This material is especially suitable for applications requiring high mechanical strength and durability, making it ideal for industrial enclosures.
We also offer مثبطات اللهب PC-ABS material for projects that require enhanced fire resistance, ensuring that your products meet safety standards and perform well in high-risk environments.
5. Customis![]()
ation Options
We know that every project is unique. That’s why we offer a range of customisation options to help you achieve the perfect look and functionality for your enclosures:
- Colour: Choose from standard colours or get a custom shade to align with your brand.
- الإنهاء: Select from a variety of surface finishes, including matte, glossy, and textured.
- Logo & Branding: Add your company’s logo or any other custom engraving or printing to enhance brand identity.
6. Please Provide Drawings and Material Requirements
To give you an accurate quotation, please provide the drawings for your enclosure. Without drawings and clear material requirements, we are unable to provide a precise quote. This is essential to ensure we meet your specifications and deliver the right solution for your needs.
PC / ABS Injection-Moulded Enclosures: Material Options, Customisation, and Prototyping
المواد:
- الكمبيوتر الشخصي (بولي كربونات): This material is highly durable, with excellent impact resistance and transparency. It’s ideal for environments that require high durability and UV resistance. We recommend using PC for the first version of the enclosure.
- ABS (أكريلونيتريل بوتادين ستايرين): ABS is known for its good mechanical strength, impact resistance, and corrosion resistance. It’s also easier to process and can meet IP65 waterproof requirements. We recommend ABS for the second version of the enclosure.
Color Recommendation:
We suggest using RAL7035 (light grey) or RAL7032 (pebble grey) for the color.
معالجة السطح:
- Spray Coating: A good option for enhancing the surface finish and adding protective coatings, especially for outdoor durability and UV protection.
Logo Treatment:
- Laser Engraving أو Silkscreen Printing: Both are effective methods for marking the logo onto the enclosure. Laser engraving offers high precision, while silkscreen printing is cost-effective for bulk production.
3D Printing Recommendations:
- PC Material: To produce parts with كمبيوتر شخصي, we will need to use a molding process. This involves first 3D printing a prototype to create a mold, which will then be used for high-pressure, high-temperature molding (similar to injection molding). This method is quite expensive and requires a mold. One mold can produce up to 15 parts at once.
- ABS Material: We can use Resin ABS for more detailed parts or FDM ABS for 3D printing. FDM ABS works well for quick prototyping and testing, but resin ABS might be better for high-strength needs.
Surface Processing:
After printing, we will need to deburr, trim excess material, and handle any flash or runner material (from the molding process), ensuring smooth edges and a finished look.